200-500L yogurt production line | yogurt processing machine

Yogurt production line is to turn the milk or milk powder into yogurt. It is composed of several tanks including a storage tank, refrigeration tank, preheating tank, homogenizer, pasteurizer tank, and fermentation tank. Finally, the finished yogurt is packed into the cup by a yogurt filling machine. The capacity of this yogurt processing line ranges from 200L-500L, and we can customize it for you according to your need. With reasonable prices and automatic operations, the Taizy yogurt production line is widely applied to dairy processing industries, beverage plants, and yogurt shops, etc.

What is the raw material of yogurt production line?

Most people mistakenly think that the raw material of yogurt just is fresh milk, actually, the milk powder also can make yogurt. What the processing difference between them is that you need an extra high-speed mixing machine to melt milk powder, and you do not need to buy a storage tank and refrigeration tank.

What is the difference between storage tank and refrigeration tank?

The refrigeration tank is mainly used to store the fresh milk before the operation to avoid it going bad, and it has a compressor. However, the storage tank is a common tank to contain yogurt during operation without any special functions

200L yogurt production line

200L yogurt production line is a common capacity that most customers prefer, and this yogurt processing line needs the following machines: 200L sterilization tank, 200L refrigeration tank, double head semi-automatic yogurt filling machine, 2.2kw air compressor, one set milk pump, pipes, valves, bases.

The technical parameter of 200L sterilization tank

The diameter of tank	625mm
The height of milk tank	1530mm
Milk tank inner height	635mm
Output	10-200kg / time
Sterilization tank height	1530mm
Sterilization time	10-30min (adjustable)
Sterilization temperature	60-99 degrees (adjustable)
Heating period	25-35 minutes
Power	380v 12kw
Dimension	1020 * 870 * 1530mm
Weight	70kg

The technical parameter of 200L refrigeration tank

The diameter of tank	625mm
The height of milk tank	1530mm
Milk tank inner height	635mm
Output	10-200kg / time
refrigeration tank height	1530mm
Refrigeration temperature	45-85 degree centigrade(adjustable)
Power	380v/0.75kw
Dimension	1020 * 870 * 1530mm
Weight	60kg

The technical parameter of 200L yogurt packing machine

The number of filling head	2
Filling capacity	30-1000ml
Output	200-500 cups / hour
Filling accuracy	± 0.2%
Weight	about 80kg
Size	900 * 600 * 1350mm
Air compressor	2.2kw

300L yogurt production line

If you want to make 300L yogurt, you need a 300L refrigeration tank, duplex filter, 300L preheating tank, 500L homogenizer, 300L sterilization tank,300L fermentation tank, yogurt filling machine, 5 sets Milk pump, pipeline, valve, and 300L CIP cleaning system.

The technical parameter of 300L yogurt refrigeration tank

Size	1700 * 900 * 1550mm
Total power	2.6kw
Cooling capacity	6600 kcal / hour
Refrigerant refrigerant	R22
Mixer speed	36r / min
Stirring power	0.75kw
Voltage	380V / 50hz
Thickness	Inner tank:2mmCooling plate:0.9mm

The technical parameter of 300L preheating / sterilization / fermentation tank

size	1200 * 1000 * 1650mm
Tank diameter	800mm
Tank height	600mm
Thickness	2mm
Stirring speed	36r / min
Stirring motor power	0.55kw
Voltage	380V / 50hz
Power	18kw

The technical parameter of 500L homogenizer

Flow	500L / h
Maximum pressure	25mpa
Working pressure	20mpa
Motor power	4kw
Dimension	1010 * 616 * 975mm
Voltage	380V / 50hz

500L yogurt making machine

If you have a very big yogurt processing factory, I recommend you buy a 500L yogurt-making machine. Compared with 200L and 300L yogurt production lines, this line can produce more yogurt within the same time.

Technical parameter

Refrigeration tank	1000L	1
Duplex filter	3T/H
Preheating tank	500L	1
Homogenizer	500L	1
Pasteurizer	500L	1
Fermenter	500L	1
Yogurt filling machine	Bag package	1
CIP cleaning system	Φ32	1 set
Centrifugal pump	Φ32	5 set

The yogurt production line flow chart

Storage tank

Storage tank is the first part of yogurt production line, and it is mainly to store the fresh milk you want to process. The size of storage tank is different in the different capacities of yogurt processing machines.

Preheating tank

How to preheat the fresh milk? Is it need gas or electricity? No, actually we use hot water to heat the milk, and the preheating temperature is around 45℃. How does it work? Our tank has two layers of structure, and the prepared hot water flowss around the interlayer to heat milk. The heating time is around 1h, after that, you can discharge the hot water.

Homogenizer tank

The purpose of homogenization is to prevent the fat from floating up in order that milk fat is evenly distributed in the milk. After homogenization, the taste is delicate and great, improving the milk flavor. Meanwhile, it is easy for people to digest and absorb.

Pasteurizer tank 

Taizy yogurt processing line adopts a pasteurizer, and the sterilization temperature is 85℃. The working principle is same as the preheating by connecting the pump on the tank. The sterilization time is around 0.5～1.5h, and you should pay attention to that you can not discharge hot water until the temperature drops to the 4-5℃.

Fermentation tank

Before fermentation, you can add different cultures to get different flavors of yogurt. The fermentation time is long, around 8h, and the fermentation temperature is 45℃.

Yogurt filling machine

Yogurt filling is the last step for the whole yogurt production line, and it can pack yogurt into cups that can be sold on the market. The filling process is automatic, saving much time and energy, and we have 3 types of filling machines with different capacities, you can choose on the basis of your demand. Besides, we can customize the size of yogurt cups for you.

How to clean yogurt production line?

We have a special CIP cleaning system that consists of three stainless steel tanks with pumps, and water, acid, and alkali are stored in these tanks respectively. The cleaning step is water-alkali -water-acid-water, and it can completely clean each part of the yogurt production line without any residues.

The operation video of yogurt production line

200L yogurt processing line delivery news

200L yogurt production line was delivered to Nigeria in May. This customer sent an inquiry and told us his requirement in April, and our sales manager solved his doubts with great patience. During the discussion, we knew that he had a big farm and raised a lot of cows, so he really needs a professional yogurt production line to get yogurt. He carefully checked every detail in the quotation we sent, after completely being familiar with all the processes, he placed an order from us.

The advantage of yogurt processing machine

1. All the yogurt tanks are made of high-quality stainless steel.
2. Its capacity is various from 200L-500L, and we can customize it for you.
3. The whole operation is automatic, and you just need to place the milk into the tank.
4. The finished yogurt bears great taste and is favored by people.

What should be noted during operation?

During operating the yogurt processing machine, yogurt is easily contaminated by mold and yeast,  so special attention should be paid to prevent these contaminated bacteria when you mix culture or add different flavors of ingredients. Importantly, you shall sterilize the parts with ultraviolet radiation so as to ensure that the entire stirring and cooling process is free from germs.